DISC STACK NOZZLE SEPARATORS for STARCH RICE
DPF445 Disc Separator for Small Starch Processing
The DPF445 disc separator is the primary equipment used in small-scale starch processing industries. This model features an upper belt transmission structure with upper suspended supporting type for the main shaft, utilizing nozzle discharge technology.
Separation Process Technology
Material enters the separator drum where strong centrifugal force separates the hybrid liquid through disk string partitions. Heavy phase liquid moves outward along disk walls, accumulating in residue-settling areas, while light phase liquid moves inward and upward. Both phases are output separately through centripetal pumps with maximum pressure under 0.3MPa.
These separators require minimal maintenance and offer extended service life for continuous industrial operation.
DPF Series Disc Separator Characteristics
- Large production capacity with wide regulation range and superior separation results
- Large diameter drum and disks provide extensive separation space and sedimentation room
- Extended material retention time improves separation efficiency and processing capacity
- Internal circulation system enhances separation effects and heavy phase concentration (up to 20Be underflow thickness)
- Upper lifting drum configuration ensures stable operation with no material leakage
- Vertical shaft system prevents pollution and simplifies maintenance
- Long-term continuous operation with minimal stops and infrequent cleaning requirements
- Outer-block nozzle design simplifies washing without disk disassembly
- Large nozzle diameter and multiple nozzles prevent blockages
- SKF imported bearings with automated PLC-controlled oil pump lubrication
- Bi-support vertical shaft framework provides excellent fatigue resistance
- High-capacity strap with spring tensioning for stable operation and extended lifespan
Customer Implementation: Indian Starch Factory
Purchase Date: 2015-5-17
Model: DPF 800
Delivery Date: 2015-8-17
On-site Service: Operator training and equipment maintenance support
Packaging & Delivery Specifications
| Specification |
Details |
| Size |
Main body: 3300×1700×3200 mm |
| Weight |
5000 kg |
| Packaging Details |
Standard wooden box packaging. Fumigated for European exports. Alternative packaging available for container constraints. |
| Transport |
Domestic: road transport | Overseas: sea or train |
Quality Testing & Inspection
- Material Test Report
- Magnetic Particle Examination
- Nondestructive Examination
- Liquid Penetrant Examination
- Dynamic Balancing Test
- Radiographic Examination
Certifications & Quality Standards
Our manufacturing facilities maintain multiple international certifications including ASME U (Certificate No.: 38793), ISO 9001:2015 (Certificate No.: CN1299-QC), ISO 14001:2015 (Certificate No.: CN1299-EC), ISO 45001:2018 (Certificate No.: CN1299-SC), along with BV and CE certifications.
Industry Exhibition Participation
We actively participate in major industrial exhibitions including ACHEMA, AchemAsia 2019, ProFood Tech, 21st Interphex Week Japan, Spring and Autumn Canton Fair, and various domestic trade shows.
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